Case Study: Pulse Jet Type Dust Extraction System in a Paint Manufacturing Industry
Client Overview:
BPBL, a leading manufacturer in the paint industry, faced significant challenges with airborne dust during their raw material charging, mixing, filling, and packing processes. These operations not only posed health risks to their employees but also threatened product quality and regulatory compliance.
Challenges:
- Airborne Dust Hazards: Dust generated during raw material charging and mixing operations posed respiratory health risks to workers.
- Product Contamination: Airborne dust could settle on finished products during filling and packing, affecting quality and customer satisfaction.
- Regulatory Compliance: Non-compliance with environmental regulations regarding dust emissions could lead to fines and reputation damage.
Solution:
BPBL partnered with Caramet Technologies Pvt Ltd to implement a state-of-the-art Pulse Jet Type Dust Extraction System tailored to their specific operational needs.
Implementation Process:
- Initial Assessment: Caramet Technologies Pvt Ltd conducted a comprehensive site assessment to understand the specific dust generation points and operational requirements.
- System Design: Based on the assessment, a customized Pulse Jet Type Dust Extraction System was designed to effectively capture dust at critical points:
- Raw Material Charging: Hood and capture points were strategically placed to capture dust immediately upon material introduction.
- Mixing Operations: Dedicated extraction points at mixers ensured efficient dust collection during blending processes.
- Filling and Packing: Integrated extraction systems near filling and packing stations prevented dust from contaminating finished products.
- Installation and Commissioning: Caramet Technologies Pvt Ltd installed the Pulse Jet Type Dust Extraction System with minimal disruption to BPBL’ production schedule. The system was meticulously tested to ensure optimal performance and compliance with industry standards.
Results:
- Improved Air Quality: The Pulse Jet Type Dust Extraction System effectively reduced airborne dust levels across all critical operations, enhancing workplace safety and employee health.
- Initial Dust Load: 20 grams per cubic meter (g/m³).
- Achieved Outlet Emissions: Below 50 milligrams per normal cubic meter (mg/Nm³).
- Enhanced Product Quality: Reduced dust contamination during filling and packing processes improved the overall quality of BPBL’s products, meeting customer expectations.
- Regulatory Compliance: BPBL achieved compliance with stringent environmental regulations concerning dust emissions, avoiding potential fines and penalties.
Conclusion:
By partnering with Caramet Technologies Pvt Ltd and implementing the Pulse Jet Type Dust Extraction System, BPBL successfully mitigated dust-related challenges in their raw material charging, mixing, filling, and packing processes. The solution not only safeguarded employee health and improved product quality but also ensured adherence to regulatory standards, reinforcing BPBL’ commitment to operational excellence and environmental responsibility.
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